Problem: How do I maintain the sponge roller on my plate washer? Answer: Maintaining your sponge roller will help extend its life. But remember that it’s a consumable and does need to be replaced after a period of time. Here’s the steps to doing this maintenance yourself and a video as well. When the sponge roll becomes discolored from ink residues and liquid, it should be cleaned and rinsed with water. Remember always use gloves and goggles. Also, before working on the machine,...
Problem: How do I adjust the brush planes on my plate washer? Answer: This might need to be done between cleanings. Here’s the steps to doing this adjustment yourself and a video as well. Plate washing is a quick and gentle cleaning process that leaves plates totally clean and ready for immediate use without causing any wear or tear. Plates are cleaned with a unique combination of specially-made soft, moving brushes and cleaning liquid that ensures an efficient but gentle washing of the...
Problem: My rolls are not getting as clean as they should be and I think it is the cleaner. What is going on?Answer: Flexo Wash cleaning solutions need to be mixed 50/50 with water. Here’s why: How to Mix Anilox Cleaning Solutions Contrary to logic, using the cleaning solution at 100% will NOT increase the cleaning effectiveness of the unit. So, to make a long story short, if you are using the cleaning solution at 100%, the cleaning result will not be better and you stand a chance of losing...
Problem: My diaphragm pump isn’t working.Answer: We have had a lot of operating software upgrades over the years so there are different control systems out in the field. As a result, this topic can get pretty in depth. I’m going to keep this as simple and to the point as possible. I’m going to steer away from 100% pneumatic units as those are an entirely different animal. Parts washer operations, while different, use a lot of the same principals as anilox roll cleaning...
Welcome back to my column where I will share best practices for Flexo Wash technology and common flexo challenges. I want to answer your real world questions, so be sure to send them to me at: service@flexowashus.com and we will feature them in an upcoming column. As your partner, I look forward to handling all your issues as soon as possible and offer lessons learned. Problem: My Plate Washer is eating my plates!? Answer: Check your rollers and your brushes. Read more to solve your specific...
Welcome to my column where I will share best practices for Flexo Wash technology and common flexo challenges. I want to answer your real world questions, so be sure to send them to me at: service@flexowashus.com and we will feature them in an upcoming column. As your partner, I look forward to handling all your issues as soon as possible and offer lessons learned. Question: How do I care for my plate washer? Answer: Good question, and this is especially timely during the holidays. During your...
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